Quartz brick is a high-quality building material made from natural quartz sand and resin, with excellent characteristics such as wear resistance, corrosion resistance, high temperature resistance, and compressive strength. The entire production process will be described in detail below:
The main raw materials for quartz are natural quartz sand and resin. Firstly, it is necessary to screen and wash the quartz sand to remove impurities and dust. Then, the cleaned quartz sand should be dried to ensure the quality and stability of the sand material. For the resin part, environmentally friendly resins such as formaldehyde free resins can be selected.
Mix the dried quartz sand and resin in a certain proportion. During the mixing process, it is necessary to pay attention to controlling the ratio of quartz sand and resin to ensure the quality and performance of the product.
Prepare corresponding molds according to the specifications and size requirements of quartz bricks. The mold can be made of metal or silicone, depending on factors such as production standards and cost.
Put the mixed quartz sand and resin into the mold, and then use a press to press and shape it. During the pressing process, it is necessary to control the pressure and time to ensure the compactness and stability of the quartz brick.
The pressed quartz bricks need to undergo curing treatment, which can be natural curing or thermal curing. Natural curing requires a certain amount of time, usually more than 24 hours, while thermal curing requires heating the quartz bricks in an oven. The heating temperature and time are controlled according to the properties and requirements of the resin.
The cured quartz bricks need to be leveled and trimmed. Trim quartz bricks to the specified size and flatness requirements using cutting and trimming machines.
After finishing, quartz bricks need to be ground and polished to improve their surface smoothness and glossiness. During the grinding and polishing process, different particle sizes of abrasives and polishing machinery can be used for treatment, and multiple processes can be carried out according to requirements.
After grinding and polishing, quartz bricks need to undergo quality inspection, which includes visual inspection, dimensional testing, compressive strength testing, etc. Qualified English bricks will be packaged and classified according to specifications and requirements for transportation and sales.
The packaged quartz bricks for finished product storage and distribution will be transported to the finished product storage area for storage. According to customer needs, quartz bricks can be delivered to various sales points through logistics or directly shipped to customers. The above are several production processes of Stone Plate Store. Through the steps of raw material preparation, molding, solidification, leveling, repairing, polishing, inspection, packaging, and finished product storage, high-quality Wancai brick products can be obtained, which can be applied in fields such as construction, interior decoration, and industry, providing high-quality material choices for people's lives and work.
Editor's note:; ZiYu